The LSJ-1200 single-hook tyre bead wire separator is a key device in the automatic waste tyre recycling production line. It focuses on efficiently and accurately separating the steel wires from the tyre beads, laying the foundation for subsequent processes such as rubber powder production and rubber granule processing, and helping to achieve the high-value circular utilization of waste tyres.
- Processing Range: Suitable for car, truck, and industrial waste tyres with a diameter of 300 - 1200mm, meeting the recycling needs of different types of tyres.
- High-Efficiency Production: It can process 25 - 30 tyres per hour, with an annual processing capacity of over 200,000 tyres, enabling large-scale tyre recycling projects to operate efficiently.
- Environmental Compliance: Strictly comply with environmental policies such as the EU WEEE Directive, effectively reducing the landfilling of waste tyres, promoting the resource utilization of solid waste, and helping enterprises fulfill their sustainable development goals.
- Resource Conversion: Convert waste tyres into usable steel wires and rubber raw materials, realizing the efficient circular utilization of resources and creating additional economic value for enterprises.
- Cost Optimization: Recycle waste tyres internally. The remaining rubber after steel wire extraction can be used to produce low-cost products such as shoe soles and seals, reducing raw material costs by 30 - 50% and enhancing the enterprise's market competitiveness.
- Flexible Adaptability: Compact design (occupying only 3m²), suitable for laboratory research and development and production in small and medium-sized factories, facilitating small-batch sample processing and product R & D testing for enterprises.
- Efficiency Improvement: Before tyre retreading, it can complete the steel wire separation of a single tyre within 30 seconds, increasing efficiency by 50% compared with manual operation, greatly shortening the production cycle, and improving retreading capacity.
- Safety Guarantee: Equipped with a hydraulic clamping system to effectively prevent steel wire bursting during the dismantling process, protect the safety of operators, and reduce the risk of safety accidents in enterprises.
- Powerful Driving Force: Driven by 25-ton hydraulic power, it can completely extract steel wires from the tyre beads within seconds, reducing the wear of blades of subsequent crushing equipment by 70% and lowering equipment maintenance costs.
- High Capacity: Processing 30 tyres per hour with a steel wire recovery rate of over 98%, maximizing the recycling value of waste tyres and bringing significant economic benefits to enterprises.
- Dual Safety Protection: Dual-action safety cylinders prevent steel wires from rebounding and hurting people, and can brake instantly in case of emergencies; The equipment has obtained CE and ISO 9001 certifications, complying with EU safety standards and strict quality control requirements.
- Stable and Durable: Made of high-strength steel, key components are processed by special technology, which can withstand high-intensity continuous operation, and the service life is more than 5 years.
- Low Energy Consumption: With an 18.5kW motor, it only consumes 0.5 - 1.2kWh of electricity per hour, saving 30% energy compared with traditional models and reducing the operating costs of enterprises.
- Long Service Life: The design of chrome-plated steel rollers and reinforced hydraulic seals reduces component wear, extending the maintenance cycle to 500 hours and reducing maintenance frequency and costs.
- Intelligent Operation: The PLC control panel enables one-button lifting, clamping, and cutting operations, and supports the preset of multiple working modes. It is easy to operate, and beginners can quickly get started.
- Flexible Adjustment: The traction speed (0 - 5m/min) and clamping force (5 - 17 tons) can be freely adjusted through the digital interface to adapt to tyres of different specifications and materials, meeting diversified production needs.
| Parameter | LS-1200 Model | LS-1500 Model |
| Tyre Diameter Range | Φ300 - 1200mm | Φ500 - 1500mm |
| Production Capacity | 25 - 30 tyres/hour | 35 - 40 tyres/hour |
| Steel Wire Recovery Rate | ≥98% | ≥98% |
| Power Supply | 380V/50Hz (customizable) | 380V/50Hz (customizable) |
| Weight | 2.8 tons | 3.5 tons |
- Customized Solutions: Provide a variety of optional accessories, such as automatic feeding systems and steel wire collection devices, and customize exclusive recycling production lines according to customer needs.
- High-Quality After-Sales Service: Provide a 1-year warranty for the whole machine, 24-hour online technical support, and a global spare parts warehouse to ensure quick response, making your after-sales worry-free.
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.
Contact Us
Alan
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Web: www.cn-rubbermachine.com
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Email:sales-6@sfcjx.com
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359
Tel: +86 176699158998
Whatsapp: +86 176699158998
